Dual Heads Soldering Machine

Dual Heads Soldering Machine

The automatic soldering machine is a type of automatic soldering equipment that primarily conducts soldering operations by leveraging the motion capabilities of a manipulator. For an automatic PCB soldering machine, its core component is the soldering system. This system mainly consists of an automatic tin - feeding mechanism, temperature control device, heating element, and soldering iron head. The soldering iron unit is highly flexible, capable of being adjusted in any direction, with a 360° free rotation around the R - axis. A data cable soldering machine features XYZ movements and comes with a teaching pendant, which makes programming a breeze. Even novices can rapidly master the operation essentials. These automatic soldering machines find extensive applications in the production of various electronic products, including wires, PCBA (Printed Circuit Board Assembly), LED lights, circuit boards, and home appliances.

Product Introduction

Equipment Description
Soldering head

Soldering Head

This soldering device features 360 - degree rotation for different - angle soldering needs, has a fast heating speed and precise temperature control, and offers strong continuity in soldering operations.

Temp Controller

temperature control system

The thermostat is equipped with high and low temperature alarm functions, an intelligent sleep mode, temperature compensation capabilities, and exhibits strong temperature control stability.

Tin feeder

solder wire Feeder

The intelligent tin - feeding device is highly versatile. It allows for easy adjustment of the tin amount, is suitable for soldering wires with diameters in the range of 0.4 - 2.0mm, and can smoothly convey the soldering wire out, ensuring efficient and precise soldering operations.

Soldering tip

Soldering Tip

Various specifications of soldering iron tips can meet the welding needs of various products. 

Specification

 

Model

TBT2S-8AR 

Machine Size

L1050*W713*H878mm

Weight 100KG

Working Range

X220*Y300mm*Z100mm for each rail

Maximum Product Size 180*300*80mm

Maximum Moving Speed

X, Y 600-800mm/s, Z 400mm/s

Repeated accuracy

±0.02mm

Working Valtage

AC220V/110V 50-60Hz

Working Air Pressure

0.4 to 0.8 Mpa

Drive Method

Motor + synchronous belt + linear guide

Files Storage

Around 1000 files

Programming Mode

Teach Pendant

Heater Power 150W/200W/300W
Rated Power 1.0kw

Temperature control range

Room temperature-550C°

Temperature Accuracy ±2℃
Maximum Load 10KG

Soldering head QTY

2

Working environment

5~40℃, humidity 20%~95%

 

Main Application Scenarios
The automatic soldering machine is a kind of high-efficiency and precise soldering equipment. It is equipped with soldering iron tips of various specifications, which can be adapted to the soldering needs of all kinds of products, and is widely used in the following scenarios:
2
 

PCB Board Soldering

In the production of electronic products, automatic soldering machines are commonly used for soldering electronic components on printed circuit boards (PCBs), such as resistors, capacitors, chips, etc. They can precisely control the amount of solder and the soldering position, ensuring the quality of solder joints, improving production efficiency, and reducing problems like dry soldering and short circuits that may occur in manual soldering.

 

Soldering of Small Components

Automatic soldering machines can also be used for soldering some small components in home appliances, such as sensors and micro-switches. Their precise soldering control can ensure the soldering quality of these components, improving the consistency and stability of the products.

3
1
 

Automotive Circuit Board Soldering

Various control modules, instrument panels, in-vehicle audio systems, etc. in automotive electronic systems contain a large number of circuit boards. Automatic soldering machines play an important role in the production of automotive circuit boards, being able to meet the strict requirements of the automotive industry for soldering quality and reliability, and ensuring the stable operation of automotive electronic devices in complex usage environments.

 

Home Appliance Manufacturing Industry

In the production of home appliances such as air conditioners, refrigerators, and washing machines, automatic soldering machines are used to solder internal circuit boards, connecting wires, etc. According to the circuit designs and soldering requirements of different home appliances, appropriate specifications of soldering iron tips can be selected to achieve efficient and precise soldering, ensuring the electrical performance and reliability of home appliances.

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Main Functions
01/

Diverse Soldering Modes: Spot soldering, drag soldering, automatic cleaning, and multi-angle soldering are provided. These various soldering modes meet different welding requirements in different scenarios. For instance, spot soldering is suitable for precise and isolated joint connections, while drag soldering is ideal for continuous welding lines. Multi-angle soldering allows for flexibility in approaching joints from different directions, and automatic cleaning ensures the soldering process remains clean and efficient.

02/

Advanced Positioning and Programming Features: Position calibration, soldering dot array, parameter copy, automatic location, and skip functions are available. Position calibration enables precise alignment of the soldering tool. The soldering dot array function simplifies the process of creating multiple, regularly spaced solder joints. Parameter copy allows for quick replication of settings between different soldering tasks. Automatic location ensures the soldering head accurately reaches the intended position, and the skip function provides the ability to bypass certain points during the soldering process if needed.

03/

Customizable Teaching Programming: Teaching programming empowers customers to perform all types of manual soldering as per their specific requirements. This user-defined programming feature gives operators the flexibility to create unique soldering sequences and parameters, tailoring the process to the exact needs of the workpiece.

04/

Program Calibration for Compensation: Program calibration achieves workpiece integral coordinate position compensation. This ensures that any variations in the workpiece's position or alignment are accounted for, resulting in accurate soldering even when there are slight differences in the positioning of the workpiece.

05/

Efficient Program Modification: Program insertion and deletion make program revision both easy and rapid. These functions allow for quick adjustments to the soldering program, enabling operators to make changes on the fly to accommodate design modifications or production variations.

06/

Intelligent Solder Control: The intelligent control system enables accurate delivery of solder. The speed, time, temperature, and quantity of solder can be precisely adjusted and controlled. This level of control over the solder parameters ensures high-quality soldering results, as each aspect of the solder application can be optimized for different materials and joint geometries.

 

NB-CE Certification

 

Our Screwdriver Machine, Soldering Machine, and Glue Dispensing Machine have successfully secured the NB - CE certification from an authoritative EU institution. This certification is of significant value, as its review process is extremely stringent, involving comprehensive evaluations across multiple dimensions, including product safety standards, environmental protection requirements, and quality control systems. The attainment of this certification fully attests that our products have met the European Union's exacting standards in all performance aspects. As a result, they are eligible for seamless sale not only in the EU market but also globally. This achievement powerfully exemplifies our remarkable capabilities in product R&D, production processes, and quality control.

CE Certification

 

 

Packing & Shipment

 

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