Screw Fastening Robot

Screw Fastening Robot

The computer version 8-axis dual heads back-to-back screw fastening robot with a jig rotation system can automatically tighten screws on different surfaces of products.

Product Introduction
Equipment Parameter

MODEL

TBT230PC-8AF

DIMENSIONS

L800*W900*H1750MM

WEIGHT

300KG

FASTENING RANGE

X300*Y350*Z90MM (Each rail)

MOTION AXIS

8 Axis

POSITION ACCURACY

±0.02mm

CONTROL SYSTEM

Industrial computer with motion control card

CCD Camera

Optional

FEEDING MODE

Air Suction / Magnet Suction

SCREWDRIVER

Servo Screwdriver

FASTENING EFFICIENCY

1.5 - 1.8s / screw

POWER SUPPLY

220V 50HZ / 110V 60HZ

AIR PRESSURE

0.5-0.6Mpa

MEMORY CAPACITY

100 Groups

COM PORT

USB

TOTAL POWER

1.35KW

 

Overall layout and crucial systems

★ 8-axis layout: Compared to standard screw fastening robot, this system features eight independently operating mechanical axes. The multi-axis design enhances the flexibility and efficiency of equipment operation. Multiple axes can collaborate according to preprogrammed algorithms to execute intricate and varied screw fastening operations. This enables both accuracy and efficiency, whether operations are performed sequentially or continuously.

 

★ Layout with two heads back-to-back: Two working heads are positioned back-to-back, each connected to a corresponding shaft system, similar to a standard back-to-back configuration. This setup allows the equipment to simultaneously perform screw tightening operations on two different products or separate components of the same product. By optimizing space utilization, it enhances the equipment's compatibility with multi-product production lines and significantly increases the number of fastening operations completed per unit time.

 

★ Jig rotation system: The fixture rotation system enables precise screw tightening on various product surfaces by driving the product fixture to rotate according to the product's screw configuration and fastening requirements. For example, it automatically rotates complex multi-surface products to the correct angle, allowing the screwdriver machine to fasten screws precisely without manual flipping or adjustment. This enhances production automation and operational efficiency.

 

functional characteristics

► High accuracy and high degree of automation: An advanced fixture rotation system and precise 8-axis motion control ensure product assembly quality through extremely precise screw positioning and tightening operations within a minimal error range. Additionally, the entire process-from screw feeding to fixture rotation and screw tightening-is fully automated, reducing manual intervention and human error.

 

► High operational efficiency: The dual back-to-back heads and 8-axis coordinated operation significantly increase the rate of screw fastening operations. When combined with the fixture rotation system, this reduces single-product screw tightening time by enabling rapid side changes without downtime for readjustment. The result is a substantial boost in overall manufacturing efficiency, making it ideal for high-efficiency mass-production environments.

 

► Flexible adaptability: It is easily programmable and adjustable to fit the size, shape, and screw requirements of various items as well as the arrangement of screws on various surfaces. By modifying the program and fixture, it is possible to automatically tighten screws on various surfaces, whatever of the product's complexity-from a simple, regular-shaped product to a complicated polyhedron product-as long as it fits within the equipment's operating range. It meets a variety of production needs and has good product compatibility.

 

► Intelligent Monitoring and Fault Warning: The computer version's built-in intelligent monitoring system is its main advantage. It can track the operating parameters of electric screwdriver, the movement status of each axis, and the fixture rotation system's operation status in real time. It may promptly send out warning prompts if abnormal results are identified, enabling maintenance staff to identify and address issues promptly, minimizing equipment downtime, and guaranteeing production continuity.

 

Advantages and Significance

Advantages:

Excellent for increasing manufacturing efficiency. It can swiftly finish screw fastening on all sides of products, reduce the production cycle, and satisfy the demands of large-scale production through features including multi-axis coordination, double-head operation, and automatic fixture rotation.

★ It guarantees excellent precision.

★ It may guarantee that every screw is precisely tightened in its designated place during the assembly of precision items, preventing issues with product quality brought on by incorrect screw installation. Its production capability is flexible and adaptable.

★ It can adjust to the multi-sided screw tightening requirements of various products with straightforward programming and fixture replacement, saving businesses money by eliminating the need to set up screw machines independently for various products.

 

Significance:

★ It helps businesses enhance product quality, boost production efficiency, and save labor costs by offering an accurate, efficient, and highly automated solution for the assembly link in industrial production. In today's industrial environment, which strives for high-quality and high-efficiency production and supports the advancement of assembly automation technology, it has significant application value.

 

To put it briefly, the computerized 8-axis double-head back-to-back screw automatic machine with fixture rotation system is a strong, popular, and very beneficial automated screw tightening tool that can be crucial to the product assembly process in a variety of companies.

 

 

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Delivery, shipping and service

After - sales service is not the end, but the starting point of our eternal companionship. We are online 24 hours a day, on standby at all times, just like a guardian star, escorting you throughout your usage journey.

All the machines are with safety packing by plywooden case, solid packing ensures that the machine will not be damaged in transit.

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FAQ

Q1: Why pick us?
Choose us for a number of compelling reasons. We supply full processing equipment solutions. Our standard equipment inventory is large and easily accessible, ensuring prompt delivery. Furthermore, we can easily customize equipment thanks to our own factory. This entails creating non-standard equipment in compliance with your particular needs as well as meeting requests for agents to have various looks and brands.

 

Q2: Are you a trading company or a factory?

Of course, we are the factory, all our equipment is provided by the factory price, welcome to visit our factory at any time

 

Q3: Do I need to be concerned about quality?
Do not be alarmed. We thoroughly evaluate the machine's functionality and show you a video of it operating normally before delivery. Only with your consent is delivery confirmed..
 

Q4: How can I be certain that your device is made to fit my product?
You have the option of sending us samples or sharing the exact details of your product. We will test your products on our machine and give you with a video of the sample-testing procedure.

 

Q5: Do you offer a guarantee? What about the post-purchase care?
We provide lifetime technical assistance and a one-year machine warranty. Our knowledgeable after-sales staff is available to you at all times. Please do not hesitate to contact us with any questions.

 

Q6: How is the equipment to be used?
You don't have to worry, my friend. We have produced a comprehensive video that will guide you through the process of using the equipment step-by-step. Please do not hesitate to contact us if you experience any issues. We facilitate phone calls as well as video calls.

 

Q7: What should I do if the machine isn't functioning properly?
We are online at all times. They can quickly identify the problems and provide you with workable fixes. You may be confident that the machine will come with a manual to guarantee smooth operation.

 

Q8: What are the terms of shipment?
Among the many shipment conditions we offer are EXW, FOB, CIF, FCA, DAP, and others.



 

 

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