Equipment Introduction
This screwdriver robot includes 3 parts: The Servo screwdriver, the automatic screw feeder, and the motion control system.
It puts the automatic screw feeder together with the servo screwdriver in order to achieve the complement of screw transmission and fastening, which can greatly improve production efficiency and save manpower. Once the screwdriver is lifted after tightening a screw, another screw will be sent continuously to continue the operation, which is particularly suitable for the workpiece of multi-station with the same specification.
Equipment Parameters
|
Models |
TBT331-SC |
TBT441-SC |
|
Size: LxWxH |
620×670×720mm |
720×770×720mm |
|
Movement Range: X*Y*Z |
300*300*100mm |
400*400*100mm |
|
Fastening Range: X*Y*Z |
300*300*100mm |
400*400*100 mm |
|
Weight |
55kg |
75 kg |
|
Drive mode |
Closed-loop stepper or servo |
Closed-loop stepper or servo |
|
Transmission mode |
Screw rod or synchronous belt |
Screw rod or synchronous belt |
|
Control system |
PLC / Motion control card |
PLC / Motion control card |
|
Screw feeding mode |
Air Shooting |
Air Shooting |
|
Screwdriver |
Servo Screwdriver |
Servo Screwdriver |
|
Positioning accuracy |
±0.02 |
±0.02 |
|
Fastening time |
0.8 - 1s / screw |
0.8 - 1s / screw |
|
Program stores |
999 Groups, 100 Points / Program |
999 Groups, 100 Points / Program |
|
Display method |
Touch Screen |
Touch Screen |
|
Supply voltage |
Single-phase 220V / 110V |
Single-phase 220V / 110V |
|
Power |
900W |
900W |
|
Air supply (Mpa) |
0.5-0.7 Mpa |
0.5-0.7 Mpa |
|
Screwdriver Qty (Set) |
1 |
1 |
Equipment details display
Main Functions
Intelligent Servo Screwdriver
Equipped with an intelligent servo screwdriver that can display torque and speed data in real time. It features high precision, low noise, a long service life, and is maintenance-free.
Flexible Parameter Setting
The fastening parameters such as torque, speed, and angle can be set on the touch screen, and multiple fastening parameters can be configured to meet different working requirements and process specifications.
Intelligent Inspection Function
It has an intelligent inspection function that can detect missed fastening, unstable fastening, loose screws, and other issues. This ensures the reliability of the product quality and the production process by promptly identifying problems and taking appropriate measures.
Dual-Station Y-Axis Design
The Y-axis can be made into a dual-station (i.e., double Y-axis), allowing the operator to load alternately. This effectively improves production efficiency, reduces waiting time, and makes the production process more continuous and efficient.
High Degree of Automation and Easy Operation
It has a high degree of automation and is easy to operate. The staff can quickly master and debug it. The touchscreen display is programmable to achieve more operations. Through simple programming, it can be put into production, facilitating production management and improving production efficiency while reducing the technical level requirements for operators.
Leak Detection and Processing Function
It has a leak detection function. Once a screw is not filled in place, it can either continue filling or start alarm processing to ensure that each screw is installed correctly and further guarantee product quality.
Factory Strength
From R&D and design to batch processing of parts and then to batch assembly of equipment, we provide one-stop equipment production management. In terms of batch equipment production, we have more advantageous prices and a faster delivery cycle than our peers.
Equipment features
- Cost Reduction: One-person operation for efficiency equivalent to 3-5 people, slashing labor costs.
- High Efficiency: Customizable Z-axis screwdriver quantity, multiple screwdrivers work simultaneously.
- Easier Work: Single worker with single equipment, just loading/unloading, reducing labor intensity.
- Reliable Operation: Automatic alarm system, working over 20 hours.
- Good Image: Intelligent equipment gives a new look to the production line, building a high-tech image.
- Customization: Robot customizable according to product assembly requirements.
Applicable various screw shapes
The screw fastening machine is equipped with the air suction type screw feeding mechanism. This feeding mechanism has excellent versatility and can be applied to various types of screws, such as cross-head screws, Torx screws, inner-hexagon screws and slotted screws, etc.
Application Cases
Automatic screw locking machines are widely used for Electronics, Home applications, LED bulbs, Auto parts, PCB assembly, Hardware, Computer board, toys, Furniture, etc.
Delivery, shipping and service
After - sales service is not the end, but the starting point of our eternal companionship. We are online 24 hours a day, on standby at all times, just like a guardian star, escorting you throughout your usage journey.
All the machines are with safety packing by plywooden case, solid packing ensures that the machine will not be damaged in transit.
FAQ
Q1: Why choose us?
Opt for us for several outstanding reasons. We present comprehensive processing equipment solutions. Our standard equipment inventory is extensive and readily available, guaranteeing swift shipment. Additionally, our own factory enables us to customize equipment with ease. This includes fulfilling requests for different appearances and brands for agents as well as crafting non-standard equipment in accordance with your specific requirements.
Q2: Are you a factory or trading company?
We are a factory located in Dongguan city.
Q3: Should I worry about the quality?
Fear not. Prior to delivery, we thoroughly test the machine's working condition and provide you with a video of its normal operation. Delivery is only confirmed after your approval.
Q4: How can I know your machine is designed for my product?
You can either share the specific parameters of your product or send us samples. We will test your product on our machine and provide you with a video of the sample-testing process.
Q5: Do you provide the warranty? How about the after-sales service?
We offer a one-year warranty on the machine and lifelong technical support. Our professional after-sales team is always at your service. If you have any queries, don't hesitate to contact us.
Q6: How to operate the equipment?
My dear friend, there's no need to fret. We have created a detailed video that will guide you step by step on how to operate the equipment. If you encounter any difficulties, feel free to contact our engineers at any time. We support both video and telephone communication.
Q7: When the machine can't work well, what should I do?
Our engineers are available online 24/7. They can promptly diagnose the issues and offer you effective solutions. Rest assured that a manual will accompany the machine to ensure effortless operation.
Q8: What's the shipment terms?
We provide a variety of shipment terms including EXW, FOB, CIF, FCA, DAP, and more.
Q9: What's your payment terms?
We accept payments through T/T, VISA, Mastercard, West Union, and Paypal.
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