Equipment Description

Run Mode

Through the application of a multi-axis drive manipulator and software control, the soldering head can achieve precise positioning. This enables accurate movement to the designated welding points, ensuring high-precision operation.

Soldering Manner

Utilize thermostatic heating of the soldering iron under high-frequency eddy current. This heating method provides stable and efficient heat transfer, ensuring the solder reaches the appropriate melting temperature quickly and evenly for better soldering quality.

Working Principle

Fix the soldering iron on the manipulator. When in operation, the manipulator moves the soldering iron to the appointed soldering coordinates. At the head of the soldering iron, solder wire is fed automatically. Under high temperature, the solder wire melts and fuses with the target, forming a reliable joint. This process is automated and repeatable, guaranteeing consistent soldering results and improving production efficiency.

Specification

Model	TBT5331S-1R	TBT6441S-1R	TBT6441S-2H (Dual heads)
Machine Size	L873W613H878mm	L973W713H878mm	L973W713H878mm
Weight	75KG	80KG	90KG
Working Range	X250Y300mmZ100mm for each rail	X300Y400mmZ100mm for each rail	X300Y400mmZ100mm for each rail
Maximum product size	20030080mm	25040080mm	20040080mm
Maximum Moving Speed	X, Y 600-800mm/s, Z 400mm/s	X, Y 600-800mm/s, Z 400mm/s	X, Y 600-800mm/s, Z 400mm/s
Repeated accuracy	±0.02mm	±0.02mm	±0.02mm
Working Valtage	AC220V/110V 50-60Hz	AC220V/110V 50-60Hz	AC220V/110V 50-60Hz
Heater Power	150W/200W/300W	150W/200W/300W	150W/200W/300W
Rated Power	1.0KW	1.0KW	1.0KW
Working Air Pressure	0.4 to 0.8 Mpa	0.4 to 0.8 Mpa	0.4 to 0.8 Mpa
Drive Method	Motor + synchronous belt + linear guide	Motor + synchronous belt + linear guide	Motor + synchronous belt + linear guide
Files Storage	Around 1000 files	Around 1000 files	Around 1000 files
Programming Mode	Teach Pendant	Teach Pendant	Teach Pendant
Temperature control range	Room temperature-550C°	Room temperature-550C°	Room temperature-550C°
Temperature Accuracy	±2℃	±2℃	±2℃
Maximum Load	10KG	10KG	10KG
Soldering head QTY	1	1	2
Working environment	-5~40℃, humidity 20%~95%	-5~40℃, humidity 20%~95%	5~40℃, humidity 20%~95%

Main Application Scenarios

Main Functions

01/

Diverse Soldering Modes: Spot soldering, drag soldering, automatic cleaning, and multi-angle soldering are provided. These various soldering modes meet different welding requirements in different scenarios. For instance, spot soldering is suitable for precise and isolated joint connections, while drag soldering is ideal for continuous welding lines. Multi-angle soldering allows for flexibility in approaching joints from different directions, and automatic cleaning ensures the soldering process remains clean and efficient.

02/

Advanced Positioning and Programming Features: Position calibration, soldering dot array, parameter copy, automatic location, and skip functions are available. Position calibration enables precise alignment of the soldering tool. The soldering dot array function simplifies the process of creating multiple, regularly spaced solder joints. Parameter copy allows for quick replication of settings between different soldering tasks. Automatic location ensures the soldering head accurately reaches the intended position, and the skip function provides the ability to bypass certain points during the soldering process if needed.

03/

Customizable Teaching Programming: Teaching programming empowers customers to perform all types of manual soldering as per their specific requirements. This user-defined programming feature gives operators the flexibility to create unique soldering sequences and parameters, tailoring the process to the exact needs of the workpiece.

04/

Program Calibration for Compensation: Program calibration achieves workpiece integral coordinate position compensation. This ensures that any variations in the workpiece's position or alignment are accounted for, resulting in accurate soldering even when there are slight differences in the positioning of the workpiece.

05/

Efficient Program Modification: Program insertion and deletion make program revision both easy and rapid. These functions allow for quick adjustments to the soldering program, enabling operators to make changes on the fly to accommodate design modifications or production variations.

06/

Intelligent Solder Control: The intelligent control system enables accurate delivery of solder. The speed, time, temperature, and quantity of solder can be precisely adjusted and controlled. This level of control over the solder parameters ensures high-quality soldering results, as each aspect of the solder application can be optimized for different materials and joint geometries.

Our Factory

Tbeite Technology Limited is a high-tech enterprise that specializes in the research and development, production, and sales of performance automatic equipment. The company is dedicated to offering customers high-quality and innovative products and services. It mainly concentrates on Automatic Screwdrivers, Automatic Screw Feeders, Automatic Fluid Dispensers, Automatic Riveters, soldering machine and some related automatic equipment.