back-to-back automatic screw fitting tightening machine application video
Equipment Parameter
|
MODEL |
TBT250XU-6A |
|
DIMENSIONS |
L930*W760*H740MM |
|
WEIGHT |
125KG |
|
FASTENING RANGE |
X230*Y300*Z90MM (Each rail) |
|
MOTION AXIS |
6 Axis |
|
POSITION ACCURACY |
±0.02mm |
|
CONTROL SYSTEM |
Motion control card and touch screen |
|
FEEDING MODE |
Air Suction / Magnet Suction |
|
SCREWDRIVER |
Servo Screwdriver |
|
FASTENING EFFICIENCY |
1.5 - 1.8s / screw |
|
POWER SUPPLY |
220V 50HZ / 110V 60HZ |
|
AIR PRESSURE |
0.5-0.6Mpa |
|
MEMORY CAPACITY |
100 Groups |
|
COM PORT |
USB |
|
TOTAL POWER |
1.0KW |
Equipment Functions and Highlights Analysis
The back-to-back mechanical arm automatic unloading type automatic screw fitting tightening machine integrates functions of automatic feeding, automatic fastening and automatic unloading. It is mainly used for connecting the production line, eliminating the need for manual loading and unloading after the complete screw assembly, improving the overall production efficiency.
Design and Structure of the Mechanical Arm
This back-to-back automatic screw fitting tightening machine is equipped with a set of six-axis mechanical arms, arranged in a back-to-back configuration. Due to the presence of these six axes, the mechanical arm can easily achieve different position changes within the given working area, providing it with flexibility and motion accuracy for operation. This back-to-back design enables a more balanced and sturdy structure, which helps improve the overall operational stability of the mechanical arm throughout the screwing and unloading process. It can precisely grasp and move the workpiece from one position to another, ensuring effective unloading operations from the production line or other supply sources.
Automatic screw tightening function
The automatic screw tightening system is equipped with a screw conveying mechanism, which can precisely convey screws. The mechanical arm can accurately place the screws at the designated tightening position and fix the target workpiece. With the high-precision screw drive mechanism built into the arm, it can uniformly and firmly tighten the screws with the correct torque. Moreover, this system can be adjusted according to different screw types and different sizes, materials of the workpiece, to meet various production needs in fields such as electronic manufacturing, mechanical assembly, and automotive component manufacturing.
Discharging function
This discharging system can be integrated with various production systems (such as conveyors or automated storage units). When the products or components are fully tightened during the screw fastening manufacturing process and need to be removed from the processing area, the mechanical arm will receive the completion signal indicating that the products have been fully tightened. Then, it can gently and firmly grasp these products and transport them to the designated discharging area, thereby enhancing the automation level of the production process and reducing the workload of manual handling.
Advantages in Production
This automatic unloading screw tightening machine equipment has many advantages in industrial production. It integrates the two steps of unloading and screw fastening into a single automated operation process greatly enhances production efficiency. Unlike manual operation, it can operate continuously for a long time without getting tired, thereby increasing the overall output of the production line. And, it improves product consistency and quality. Through the precise control of the screw drive mechanism and the mechanical arm, each screw can be fastened according to the required precise standards, reducing the possibility of quality issues caused by improper screw tightening. Moreover, it reduces the physical labor required for these strenuous and exhausting tasks, allowing human workers to focus on more complex and valuable manufacturing processes.
Application Scenarios
This back-to-back mechanical arm unloading automatic screw tightening machine has wide-ranging uses. It applies to electronics (delicate components, circuit boards, electronic enclosures), furniture production (part assembly and screw fastening) and automotive manufacturing (engine, interior and chassis parts). It significantly improves production efficiency and quality, accelerating industrial automation and smart modernization.
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