Automatic Screw Machine

Automatic Screw Machine

The back-to-back screw locking machine has independent double heads and double workstations, which can easily handle the screw locking operations for two different products or processes, greatly improving the working efficiency and versatility of the equipment.

Product Introduction

Introduction to the Back-to-Back Double-Heads automat Screw Machine

The back-to-back dual heads auto screw machine is a highly efficient and specialized piece of equipment in the field of industrial manufacturing. It is designed to handle the task of fastening screws with remarkable speed and precision.

 

This machine features two independent screw driving heads that are arranged in a back-to-back configuration. This unique design allows it to simultaneously work on two different workpieces or two different positions on the same workpiece, significantly increasing the production throughput. The screw driving heads are equipped with advanced torque control systems, which ensure that each screw is tightened to the exact pre-set torque value. This is crucial for maintaining the quality and integrity of the assembled products, as over-tightening or under-tightening can lead to various issues such as part damage or loose connections.

 

The back-to-back dual-heads automatic screw machine is also highly adaptable. It can be easily adjusted to accommodate different screw sizes, lengths, and types. The feeding system of the machine is designed to provide a continuous supply of screws, minimizing downtime due to screw shortages. It can be integrated with an automated conveyor belt or other handling systems, enabling a seamless and continuous production process. The machine is often constructed with a sturdy and durable frame to withstand the rigors of industrial use and maintain its accuracy over long periods of time. In addition, it is usually equipped with user-friendly control interfaces that allow operators to quickly set up and adjust the machine parameters according to specific production requirements. Overall, the back-to-back double-head screw machine is an invaluable asset for industries that require high-volume and high-quality screw fastening operations.

 

Equipment Parameters

 

Models

TBT561B-SX2

Size: LxWxH

930×760×740mm

Movement Range: X*Y*Z

500*600*100mm

Fastening Range: X*Y*Z

180*180*100mm

Weight

120kg

Drive mode

Closed-loop stepper or servo

Transmission mode

Screw rod or synchronous belt

Control system

PLC / Motion control card

Screw feeding mode

Air Suction / Magnet Suction/Air Shooting

Screwdriver

Servo Screwdriver

Positioning accuracy

±0.02

Fastening time

0.8 - 1s / screw

Program stores

999 Groups, 100 Points / Program

Display method

Touch Screen

Supply voltage

Single-phase 220V / 110V

Power

1000W

Air supply (Mpa)

0.5-0.7 Mpa

Screwdriver Qty (Set)

2

 

Product Functions and Highlights Analysis

Automatic screw machine1. The dual-heads and dual-feeders can be secured with two separate goods and screws, which increases the tightening process's adaptability and flexibility.
2: By operating at a dual-heads dual-rails concurrently, the dual-heads screwing machine doubles efficiency and is 1.5 times more productive than the four-axis screwing machine, greatly increasing manufacturing output.
3. The screw feeding mode offers a greater variety of alternatives to accommodate various application circumstances and material properties by supporting both vacuum suction and magnetic suction modes.

4. The intelligent screwdriver ensures accurate and tailored tightening operations for a variety of objects by enabling the torque, speed, angle, and other fastening characteristics to be arbitrarily modified according to the product.

5. The HMI gives operators instantaneous, clear information and improved control capabilities by displaying the fastening condition in real time and allowing the four torsion forces to be swapped arbitrarily to satisfy greater screw fastening requirements.
6. It has a self-designed motion control card with fool programming and drag adjustment that makes programming simple and accessible, even for non-technical people. This enhances overall efficiency and user experience by streamlining the setup and operation procedure.

 

Application Cases

Ⅰ. Electronics Industry
In the manufacturing of electronic devices like smartphones, tablets, laptops, and smartwatches, automatic screw locking machines are essential. The many little screws on circuit boards, casings, and other parts are precisely fastened with them. Given the huge production numbers and stringent quality requirements in this industry, this helps assure the structural stability of the electrical devices and facilitates an efficient assembly process.
Ⅱ. Home Appliance Manufacturing
These devices are used to put several sections of household equipment like air conditioners, microwave ovens, washing machines, and refrigerators together. To ensure the appliances' longevity and correct operation throughout time, the screws must be precisely tightened. The overall efficiency of assembly is increased by automatic screw locking machines' ability to handle the many screw sizes and kinds found in different parts of household appliances.
Ⅲ. Automotive Industry
Screw fastening is necessary for a vast number of components in the car production process, ranging from exterior components and engine parts to interior parts including dashboard assemblies and seat constructions. These various components can be worked on quickly and precisely by automatic screw machines, which satisfy the stringent safety and quality requirements of the automobile sector. For the safety and dependability of cars on the road, they can guarantee that the screws are tightened to the proper torque values.
Ⅳ. Furniture Industry
In the manufacturing of furniture, automatic screw tightening machines are used to put various components together, whether the furniture is made of metal, wood, or composite materials. For instance, these devices may precisely and swiftly lock the screws used to assemble cabinet structures, chair frames, and table legs, increasing the stability and longevity of the furniture. In the process of making furniture, they also help to increase production speed and lower labor expenses.
Ⅴ. Toy Manufacturing
Toys frequently consist of several small parts that require screw assembly. To ensure that the toys are put together securely and safely, automatic screw driving machines can handle the screw fastening for toys of all sizes and forms. In the toy manufacturing sector, this enhances production efficiency and quality control, allowing producers to create a lot of toys quickly without sacrificing product quality.
Ⅵ. LED Lighting Industry
Automatic screw tightening machines are used to secure the screws on the bases, housings, and other components of LED bulbs, light fixtures, and other lighting goods. In addition to making it easier to install and maintain the lighting products in various usage conditions, this is crucial for guaranteeing the correct assembly and structural integrity of the goods.
Due to their capacity to increase productivity, guarantee quality, and adjust to a broad range of products and production needs, automatic screw locking machines have generally emerged as an essential component of contemporary manufacturing.

Screw fastening robot

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