Equipment Description
Working mode
Run Mode
By employing a multi - axis drive manipulator under software control, the soldering head can achieve highly precise positioning. It can accurately move to the designated welding points, guaranteeing high - precision soldering operations.
Soldering Manner
The soldering iron adopts thermostatic heating via high - frequency eddy current. This heating approach offers stable and efficient heat transfer, enabling the solder to rapidly and uniformly reach the optimal melting temperature. As a result, it significantly enhances the soldering quality.
Working Principle
The soldering iron is securely mounted on the manipulator. During operation, the manipulator precisely navigates the soldering iron to the designated soldering coordinates. At the tip of the soldering iron, an automatic solder wire feeding mechanism is activated. Under the influence of high temperature, the solder wire melts and melds with the target component, creating a reliable connection. This entire process is fully automated and highly repeatable, ensuring consistent soldering outcomes and substantially enhancing production efficiency.
Specification
|
Model |
TBT6441S-1R |
|
Machine Size |
L973*W713*H878mm |
| Weight | 80KG |
|
Working Range |
X300*Y400mm*Z100mm for each rail |
| Maximum product size | 250*400*80mm |
|
Maximum Moving Speed |
X, Y 600-800mm/s, Z 400mm/s |
|
Repeated accuracy |
±0.02mm |
|
Working Valtage |
AC220V/110V 50-60Hz |
| Heater Power | 150W/200W/300W |
| Rated Power | 1.0KW |
|
Working Air Pressure |
0.4 to 0.8 Mpa |
|
Drive Method |
Motor + synchronous belt + linear guide |
|
Files Storage |
Around 1000 files |
|
Programming Mode |
Teach Pendant |
|
Temperature control range |
Room temperature-550C° |
| Temperature Accuracy | ±2℃ |
| Maximum Load | 10KG |
|
Soldering head QTY |
1 |
|
Working environment |
-5~40℃, humidity 20%~95% |
Why need automatic Soldering machine
1. The double - station full - automatic alternate operation machine enables continuous operation. While the products on one workbench are being soldered, the other workbench can be loaded. This setup offers safety, convenience, high speed, and remarkable efficiency.
2. Featuring a dual - platform design, the machine operates in an alternate manner. Workers only need to load and unload the products while the machine automatically completes the soldering process. This significantly reduces labor intensity and maximizes production efficiency.
3. The operation is simple. The display screen presents information in a visual way, allowing operators to quickly master operation and debugging procedures. As a result, one worker can manage multiple machines simultaneously.
4. Enhance product quality through precise temperature and position control, which are easily adjustable. This ensures consistent and high - quality soldering results.
5. Based on the soldering requirements of customers' products, we offer professional and customized soldering iron tips and fixtures. combined with the control system of a high - precision soldering station, this setup enables a smoother heating curve for the soldering iron and ensures more stable soldering quality.
Main Functions
Multi-function soldering mode: Our soldering solution offers a comprehensive range of functions, including spot soldering, drag soldering, automatic cleaning, and multi - angle soldering. These diverse soldering modes are designed to meet the distinct welding requirements of various scenarios. Spot soldering is perfect for creating precise and individual joint connections, ensuring a high - level of accuracy for isolated points. Drag soldering, on the other hand, is optimized for continuous welding lines, providing a smooth and consistent solder application along the desired path. The multi - angle soldering feature enables greater flexibility, allowing the soldering process to access joints from different angles, which is particularly useful in complex or hard - to - reach areas. Additionally, the automatic cleaning function maintains the cleanliness of the soldering process, ensuring efficiency and preventing any contaminants from affecting the soldering quality.
Advanced Positioning and Programming Features: Our soldering system comes equipped with a suite of useful functions, including position calibration, soldering dot array, parameter copy, automatic location, and skip functions.
Position calibration ensures that the soldering tool can be precisely aligned, laying a solid foundation for accurate soldering. The soldering dot array function streamlines the creation of multiple, evenly - spaced solder joints, saving time and effort in complex soldering operations. With the parameter copy function, users can rapidly replicate settings across different soldering tasks, enhancing consistency and efficiency.
The automatic location feature guarantees that the soldering head can accurately reach the designated position, eliminating manual errors and ensuring high - quality soldering. Meanwhile, the skip function offers flexibility during the soldering process, allowing users to bypass specific points as required, which is especially useful when dealing with damaged or pre - soldered areas.
These functions work in tandem to optimize the soldering process, making it more efficient, precise, and adaptable to a wide range of soldering needs.
Customizable Teaching Programming: Teaching programming enables customers to execute diverse manual soldering tasks according to their specific needs. This user - customizable programming functionality offers operators the freedom to design bespoke soldering sequences and set parameters. As a result, they can precisely adapt the soldering process to the unique requirements of each workpiece, ensuring a high - level of customization and optimal soldering results for a wide variety of applications.
Program Calibration for Compensation: Program calibration performs compensation for the integral coordinate position of the workpiece. By doing so, it effectively addresses any disparities in the workpiece's position or alignment. This ensures that, regardless of minor variations in the workpiece's positioning, the soldering process remains highly accurate, delivering consistent and reliable soldering results.
Efficient Program Modification: Program insertion and deletion features render program revision straightforward and swift. They empower operators to promptly modify the soldering program. This enables seamless on - the - spot adjustments, ensuring easy accommodation of design alterations or production variances. With these functions, adapting the soldering process to new requirements becomes a hassle - free task, enhancing overall production flexibility and efficiency.
Intelligent Solder Control: The intelligent control system ensures the precise delivery of solder. Operators can accurately regulate the speed, time, temperature, and quantity of solder application. This meticulous control over solder - related parameters allows for the optimization of each soldering aspect according to diverse materials and joint geometries. As a result, consistently high - quality soldering outcomes are guaranteed, meeting the exacting demands of various soldering tasks.
Our Factory
TBT-TECH is a high-tech enterprise that specializes in the research and development, production, and sales of performance automatic equipment. The company is dedicated to offering customers high-quality and innovative products and services. It mainly concentrates on Automatic Screwdrivers, Automatic Screw Feeders, Automatic Fluid Dispensers, Automatic Riveters, soldering machine and some related automatic equipment.
NB-CE Certification
Our Soldering machine, screwdriver machine, glue dispensing machine, renowned for its exceptional performance, reliable quality, and design and manufacturing processes that strictly comply with international standards, has successfully obtained the NB - CE certification recognized by the European Union. This certification is rigorously reviewed and issued by a notified body (NB) with the specific qualifications designated by the EU. It verifies that our company's equipment comprehensively meets the requirements of relevant EU directives and harmonized standards in multiple aspects, such as safety, health, and environmental protection.
Achieving this certification not only serves as a high - level endorsement of the quality of our company's equipment but also firmly lays a solid foundation for the extensive expansion of our company's products in the EU market and globally. Furthermore, it effectively enhances the competitiveness of our products in the international arena, enabling us to better penetrate and thrive in the global market.
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