Equipment Description
Run Mode
Through the application of a multi-axis drive manipulator and software control, the soldering head can achieve precise positioning. This enables accurate movement to the designated welding points, ensuring high-precision operation.
Soldering Manner
Utilize thermostatic heating of the soldering iron under high-frequency eddy current. This heating method provides stable and efficient heat transfer, ensuring the solder reaches the appropriate melting temperature quickly and evenly for better soldering quality.
Working Principle
Fix the soldering iron on the manipulator. When in operation, the manipulator moves the soldering iron to the appointed soldering coordinates. At the head of the soldering iron, solder wire is fed automatically. Under high temperature, the solder wire melts and fuses with the target, forming a reliable joint. This process is automated and repeatable, guaranteeing consistent soldering results and improving production efficiency.
Specification
Model |
TBT6441S-2H (Dual heads) |
Machine Size |
L973*W713*H878mm |
Working Range |
X250*Y400mm*Z100mm for each rail |
Maximum Product Size | 200*400*80mm |
Maximum Moving Speed |
X, Y 600-800mm/s, Z 400mm/s |
Repeated Accuracy |
±0.02mm |
Working Valtage |
AC220V/110V 50-60Hz |
Working Air Pressure |
0.4 to 0.8 Mpa |
Drive Method |
Motor + synchronous belt + linear guide |
Files Storage |
Around 1000 files |
Programming Mode |
Teach Pendant |
Heater Power | 150W/200W/300W |
Rated Power | 1000W |
Temperature control range |
Room Temperature-550C° |
Temperature Accuracy | ±2℃ |
Maximum Load | 10KG |
Soldering head QTY |
2 |
Working environment |
5~40℃, humidity 20%~95% |
Main Application Scenarios
Main Functions
Diverse Soldering Modes: Spot soldering, drag soldering, automatic cleaning, and multi-angle soldering are provided. These various soldering modes meet different welding requirements in different scenarios. For instance, spot soldering is suitable for precise and isolated joint connections, while drag soldering is ideal for continuous welding lines. Multi-angle soldering allows for flexibility in approaching joints from different directions, and automatic cleaning ensures the soldering process remains clean and efficient.
Advanced Positioning and Programming Features: Position calibration, soldering dot array, parameter copy, automatic location, and skip functions are available. Position calibration enables precise alignment of the soldering tool. The soldering dot array function simplifies the process of creating multiple, regularly spaced solder joints. Parameter copy allows for quick replication of settings between different soldering tasks. Automatic location ensures the soldering head accurately reaches the intended position, and the skip function provides the ability to bypass certain points during the soldering process if needed.
Customizable Teaching Programming: Teaching programming empowers customers to perform all types of manual soldering as per their specific requirements. This user-defined programming feature gives operators the flexibility to create unique soldering sequences and parameters, tailoring the process to the exact needs of the workpiece.
Program Calibration for Compensation: Program calibration achieves workpiece integral coordinate position compensation. This ensures that any variations in the workpiece's position or alignment are accounted for, resulting in accurate soldering even when there are slight differences in the positioning of the workpiece.
Efficient Program Modification: Program insertion and deletion make program revision both easy and rapid. These functions allow for quick adjustments to the soldering program, enabling operators to make changes on the fly to accommodate design modifications or production variations.
Intelligent Solder Control: The intelligent control system enables accurate delivery of solder. The speed, time, temperature, and quantity of solder can be precisely adjusted and controlled. This level of control over the solder parameters ensures high-quality soldering results, as each aspect of the solder application can be optimized for different materials and joint geometries.
Our Factory
Tbeite Technology Limited is a high-tech enterprise that specializes in the research and development, production, and sales of performance automatic equipment. The company is dedicated to offering customers high-quality and innovative products and services. It mainly concentrates on Automatic Screwdrivers, Automatic Screw Feeders, Automatic Fluid Dispensers, Automatic Riveters, soldering machine and some related automatic equipment.
nB-CE Certification
Our equipment, characterized by outstanding performance, dependable quality, and design and manufacturing processes that adhere stringently to international standards, has triumphantly secured the NB - CE certification acknowledged by the European Union. This certification is meticulously reviewed and issued by a notified body (NB) possessing the designated qualifications assigned by the European Union. It attests that our company's equipment fully meets the requirements of relevant EU directives and harmonized standards across multiple dimensions, including safety, health, and environmental protection. The attainment of this certification not only represents high - level recognition of the quality of our company's equipment but also firmly establishes a solid groundwork for the extensive expansion of our company's products within the EU market and even on a global scale. Moreover, it effectively bolsters the competitiveness of our products in the international marketplace.
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