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Screw Tightening Machine

Screw Tightening Machine

This is a 4-axis air suction automatic screw tightening machine, single head and dual stations, equipped with an intelligent servo electric screwdriver, the torque force can be set on the touch screen, which is more convenient and intelligent than the traditional screw tightening drill machine operation

Product Introduction

4 Axis Pick Up type Screw Tightening Machine Introduction

 

  1. 4 Axis(X,Y1,Y2,Z)
  2. Air suction or megnet pick up type screw feeding(Turntable screw feeder)
  3. The Intelligent servo electric screwdriver is adopted, and the torque and rotational speed can be set through programs.
  4. HMI touch screen, with a simple programming method that is intuitive and clear.
Screw machine details
Equipment Parameters

 

Models

TBT5331-SX

TBT5441-SX

Size: LxWxH

730×680×720mm

730×780×720mm

Movement Range: X*Y*Z

500*300*100mm

500*400*100mm

Fastening Range: X*Y*Z

180*300*100mm

180*400*100 mm

Weight

70g

75 kg

Drive mode

Closed-loop stepper or servo

Closed-loop stepper or servo

Transmission mode

Screw rod or synchronous belt

Screw rod or synchronous belt

Control system

PLC / Motion control card

PLC / Motion control card

Screw feeding mode

Air Suction / Magnet Suction

Air Suction / Magnet Suction

Screwdriver

Servo Screwdriver

Servo Screwdriver

Positioning accuracy

±0.02

±0.02

Fastening time

1.5 - 1.8s / screw

1.5 - 1.8s / screw

Program stores

999 Groups, 100 Points / Program

999 Groups, 100 Points / Program

Display method

Touch Screen

Touch Screen

Supply voltage

Single-phase 220V / 110V

Single-phase 220V / 110V

Power

900W

900W

Air supply (Mpa)

0.5-0.7 Mpa

0.5-0.7 Mpa

Screwdriver Qty (Set)

1

1

 

 Development history of screw tightening robot

The development of the auto screw tightening machine is a history of continuous innovation and progress in the industry. In the early days, the traditional manual screwdriver machine was a common tool in industrial production. Workers need to rely on their own experience and physical strength to tighten the screws one by one, which is inefficient and labor-intensive, and the consistency of product quality is difficult to guarantee. With the rise of industrial automation demand, semi-automatic screw machines came into being. It reduces the burden of workers to a certain extent, for example, some simple mechanical auxiliary devices, can realize the automatic feeding of screws, but it still needs to manually operate the screwdriver to complete the tightening action, and there are limitations in efficiency improvement. Then, the emergence of automatic screwing machines can be called a major leap in the development of screw machines. It integrates advanced mechanical design, automated control technology, and sophisticated sensing systems. It can realize the automatic feeding, positioning, and precise tightening of screws, and the whole process does not need a lot of manual intervention, which greatly improves the production efficiency, and is more accurate in the torque control and so on, effectively ensuring the product quality. In the era of intelligence, intelligent screw machine is integrated with artificial intelligence, big data analysis, and other cutting-edge technologies. According to different product production needs, various parameters can be flexibly set through programming, such as screw specifications, tightening torque, speed, etc. At the same time, it also has the functions of fault self-diagnosis, real-time monitoring, and statistical analysis of production data, which not only optimizes the production process, reduces the production cost, but also provides strong support for intelligent manufacturing in the era of Industry 4.0, and promotes the entire industrial production to continue to move towards a more efficient, smarter and more accurate direction.

Screw fastening machine history

 

Equipment main parts features

Screw Feeder                       

Ⅰ. Air Suction Or Magnet Pick Up Screw Feeder
1. Suitable for M1-M8 screws
2. With strong universality, screws with different lengths and nuts with different specifications can be used interchangeably as long as their screw thread diameters are consistent.
3. Magnetic or air suction type can be used according to product and screw characteristics
4. This kind of turntable screw feeder is stable and durable. It is not easy to get screws jammed, and it is also convenient to replace the feeder when changing screws.

 

 

Screwdriver

                  

Ⅱ. Intelligent Servo Electric Screwdriver
1. The intelligent servo electric screwdriver has fast speed, high precision, low noise, long service life, and requires no maintenance.
2. The torque and rotation speed can be set arbitrarily on the touch screen.
3. Two different torque forces can be set according to the special requirements of the product

 

 

 

 

product-379-420

 

 

 

 

Ⅲ. HMI Touch Screen
1. The parameters of the electric screwdriver can be set according to the actual products.
2. It can display the screw locking status in real time.
3. The programming operation is simple and intuitive.

 

 

 

 

 

 

 

product-980-544

 

 

 

 

Ⅳ. Customized Jigs
Customized jigs of various types can be fabricated based on customers' product requirements to fulfill the screw fastening needs of their products.

 

Application Cases

Automatic screw tightening machines find extensive applications in diverse fields such as Electronics, Household appliances, LED bulbs, Automotive parts, PCB assembly, Hardware, Computer boards, Toys, Furniture, and many others.

Screwdriver machine application

Factory strength

We offer one-stop equipment production services, guaranteeing the production quality of equipment from the source, starting with R&D and design and continuing through components manufacture and processing, equipment assembly, and debugging. Professional expertise meticulously plans during the R&D and design phase to guarantee that the equipment performs at the highest level. We employ cutting-edge technology and rigorous raw material control throughout the parts manufacture and processing to produce high-quality components. We follow standard procedures and pay close attention to details and quality checks during the equipment assembly stage. Professional experts carry out extensive testing and modifications during the debugging phase to guarantee the equipment operates steadily and effectively. We can manage the entire process and assist clients in achieving successful development with top-notch equipment thanks to the one-stop strategy.

Screwdriver robot factory

 

Delivery, shipping and service

After-sales service is the beginning of our enduring friendship, not its conclusion. Like a guardian star, we are online around-the-clock and always available to help you with your usage. Plywooden cases are used for safety packing, which guarantees that no machine will be harmed during transportation.

product-1024-386

FAQ

 

1. Why pick us?

We provide all-inclusive processing equipment solutions. Our standard equipment is quite comprehensive, stocked, and prepared for prompt delivery. We may slightly modify equipment to meet customer needs because we have our own equipment manufacturer. For instance, we can provide non-standard equipment in response to client requests and purchase various brands and looks for agents.

 

2. Do I need to be concerned about the quality?

We test the machine's functionality for you prior to delivery. After recording the equipment in stable operation, we verify the delivery.

 

3. How can I be certain that your machine is made to fit my product?

You can either send us samples of your product and we'll test it on the machine, or you can tell us the exact specifications of your product. We will show you how to make samples in a video.

 

4. How should the equipment be used?

Don't worry about it, my friend. We've created a video that will walk you through the process step-by-step. If you have any questions, get in touch with our engineers at any time. We also offer phone and video chat assistance.

 

5. What should I do if the machine isn't functioning properly?
The engineer is available online around-the-clock and can promptly assess the issues and offer a solution. Please be assured that a handbook will be included with the equipment so that you can simply operate it.

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