Intelligent PLC Screwdriver 50-500kgf.cm

Intelligent PLC Screwdriver 50-500kgf.cm

Intelligent Electric Screwdriver is a digital tightening tool integrating intelligent control and efficient operation, designed specifically for the precise assembly scenarios in modern manufacturing. Through its built - in intelligent system and sensors, it realizes full - process control of screw locking. It can preset the number of screws to be locked, count the total output in real - time, and accurately identify abnormal situations such as floating locks, stripped threads, and missed locks. Coupled with the authority management function, it ensures the standardization of operations. Its core advantages lie in improving assembly accuracy, reducing human errors, and optimizing production efficiency. It is widely applicable to the automated production lines of industries such as electronics, home appliances, and auto parts, and is a key auxiliary device for the intelligent upgrade of the industry.

Product Introduction

Product Description

 

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Repeated accuracy

±3% - 5%

Service life

5 Years

Range of application

Various screws and locking scenarios from M0.6 to M20.0

Process scene

Multi-stage torque switching and multi-stage speed switching to meet different process requirements.

Data processing

It can be traced, saved, copied and uploaded to the server system.

Communication mode

232, 485Serial communication, Ethernet communication, bus communication.

Anomaly Detection

It has floating height and slipping tooth alarm detection and leakage prevention, error prevention and fool prevention functions.

Peripheral facilities

Build a fastening system with touch screen, industrial computer, barcode scanner, infrared photoelectric switch, magnetic inductor, positioning bracket, feeder and Z-axis pendant.

Non-standard customization

Anti-static, automatic reverse after forward rotation, special-shaped assembly back to the origin, customized large torque, IO enable or switch torque, screw thread stud and go/no-go gauge detection...

Technical Support

24-hour online communication and timely door-to-door service via voice, video and telephone.

 

Product Parameters

 

Model

Torque range

Speed (rpm)

Weight (kg)

Torque accuracy

Voltage (v)

DP-HTXL-003

50.0-220.0(kgf.cm) 

Automatic mode: 30-300

1.87

±5%

AC: 220

5.0-22.0 (N.m)

DP-HTXL-005

100.0-500.0 (kgf.cm)

Automatic mode: 15-150

1.87

±5%

AC: 220

10.0-50.0 (N.m)

 

Products Description

Screwdriver -

 

Fastening system function customization

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Additional functions

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Smart Assembly 4.0 - Overview of current type electric screwdriver
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Torque control principle

● Set the torque by inputting the desired target torque value.

● Based on the calculation of current, friction, temperature and other parameters, the controller will automatically adjust the current value to ensure that the screwdriver reaches the set current torque.

● The micro-torque tool performs 100% full-scale torque calibration through hard and soft connections, and can guarantee the promised accuracy regardless of the connection material.

 

Current type electric screwdriver torque setting method

 

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Three-stage intelligent fastening strategy

 

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1

Insertion stage

 

● Slow screwing to prevent incomplete insertion

● Excessive torque damages the product

2

Insert stage

 

● Quick screwing to improve production efficiency

3

Tightening stage

 

● Tighten at low speed to prevent final torque overshoot

● Ensure tightening quality, and the rotation angle is also OK under monitoring

Functional features of electric screwdriver

 

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